Project Overview

In May 2022, a manufacturer of laminated strand lumber engaged KPIC to provide full-scale maintenance services for their remote production facility. KPIC assumed responsibility for a broad scope of tasks including preventative maintenance, emergency repairs, and new equipment installations across a wide range of plant machinery: debarkers, planers, chain drags, scanners, and hydraulic systems. The work is performed during scheduled weekly one-day shutdowns, forming the foundation of a long-term partnership.

Project Goals

• Maintain optimal functionality and uptime of critical equipment
• Reduce the risk of unplanned downtime through consistent preventative maintenance
• Implement efficient repair response strategies despite logistical challenges
• Foster a long-term relationship with the client through reliability and transparency

Technologies and Innovations

• Remote Site Deployment Strategy: Due to the facility’s isolated location, KPIC implemented a streamlined process for transporting technicians and tools to the site, including planned travel logistics and extended work shifts to maximize on-site productivity.
• Custom Maintenance Scheduling: A recurring one-day-per-week shutdown model was optimized to minimize production interruption while addressing essential equipment needs.
• Multi-Disciplinary Support Team: KPIC deployed millwrights and technicians capable of handling diverse systems, ensuring all maintenance tasks—from hydraulics to automation—were addressed efficiently.

Results

• Achieved consistent weekly maintenance execution with no missed schedules since May 2022
• Ensured smooth and uninterrupted operations across all production lines
• Delivered high-value technical service, prompting the client to extend the partnership despite elevated logistical costs
• Strengthened the client relationship through clear communication and dependable results

Summary

KPIC’s tailored approach to facility maintenance—especially under the constraints of a remote location and limited shutdown windows—proved instrumental in supporting the uninterrupted production of laminated strand lumber. The company’s ability to adapt to logistical demands while consistently delivering expert maintenance and repairs cemented KPIC’s role as a trusted long-term partner in the client’s operational success.